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GLAST LAT Project HV-short risk evaluation from bubbles cut - 12 Nov, 2004 Preventive Cuts (Pcut) Procedure • originally thought to prevent delaminations in TVAC • only performed on 8 tower0 trays on W-side (8layers) • 26.5 cm/tile • 4.24 m/layer • ~34 m total length of tower0 preventive cut L. Latronico from ANNEX 02 to NCR/FM/INFN/RM2/003 1 GLAST LAT Project HV-short risk evaluation from bubbles cut - 12 Nov, 2004 Bubble Cuts (Bcut) Procedure Small (<2mm) cut far from bias lines (>1mm) using an edged scalpel Insulation test (OL) with an ohm-meter between tray and shield plane Used for tower0 trays and # TowerA trays Estimate of total bubble-cut for tower0 = 17layers x 2bubbles x 2mm <~ 7cm L. Latronico 2 GLAST LAT Project HV-short risk evaluation from bubbles cut - 12 Nov, 2004 Tower0 trays summary chart Tower Position Tray S/N Tray type W Pcut Bcut (side) 18 001 TOP Sand-Blasted (SB) N FAIL TVAC Y17 No Si 17 048 MID SB N Y(T/B) X16-X17 No Si 16 047 MID SB N FAIL TVAC Y15-Y16 No Si 15 004 MID Hand-Blasted (HS) Y Y(T/B) X14-X15 No Si 14 017 MID HS Y Y Y13-Y14 No Si 13 012 MID HS Y Y(T) Y(B) X12-X13 HV-short on bottom 12 011 MID HS Y Y(T/B) Y(B) Y11-Y12 HV short on bottom 11 008 MID HS Y Y(T/B) Y(B) X10-X11 HV short on bottom 10 006 MID HS Y Y(T) Y(B) Y9-Y10 HV short on bottom 9 046 MID SB N Y(T) N X8-X9 OK 8 007 MID HS Y Y(B) N Y7-Y8 OK 7 010 MID HS Y Y(B) N X6-X7 OK 6 009 HEAVY HS Y Y(T/B) N Y5-Y6 75 disc. ch. 5 008 HEAVY HS Y Y(T/B) N X4-X5 183 disc. ch. 4 035 HEAVY SB N Y(B) N Y3-Y4 249 disc. ch. 3 011 HEAVY SB N Y(T) N X2-X3 1319 disc. ch. 2 023 LIGHT N Y(T/B) N Y1-Y2 OK 1 015 LIGHT N Y(B) N X0-X1 21 disc. ch. 0 002 BOTTOM N Y(T) N Y0 L. Latronico HV Short (side) layers Comments OK 3 GLAST LAT Project HV-short risk evaluation from bubbles cut - 12 Nov, 2004 Conclusions – risk assessment • 0 short on shield lines • 4 HV short on trays Pcut and Hand-Sanded W • 23 layers OK on HV line (6 Pcut, 15 Bcut) • 27 layers OK on shield line (8 Pcut, 17 Bcut) all shorts due to W whiskers generated from tiles hand-sanding which entered long, deep Pcuts – such whiskers were actually observed on towerA: NO Pcuts W tiles are etched and primed, therefore very flat, clean and whiskers-free Bcuts are superficial (see procedure) Let’s calculate anyway a conservative HV-short probability: a HV short would cause 1 ladder loss (on tower0 trays with HV-short we disconnected HV resistors on MCM boards for all 4 ladders to avoid current flow) Prob(1ladder-loss/Bcut) = 4 / 34 m x 2mm = 0.23 10-3 , i.e. 1ladder-loss every 4250 Bcut or 1 ladder with HV-short every 2150 ladders (assuming 1 Bcut every 2 ladders) L. Latronico 4 GLAST LAT Project HV-short risk evaluation from bubbles cut - 12 Nov, 2004 Conclusions – schedule constraints List of available trays type TrayI D Bcut - bottom Bcut - top B 003 NA 10 B 004 NA 6,10,11 H 012 6,10,11 6,7,15 ready H 010 7,10,11 6,7,10,11 ready H 020 6,7,11,12 H 006 10,11 6,7,9,10,11 ready H 005 10,11 11 ready H 037 7 H 018 L 013 L MCM pocket ready ready small 11,15 small 7 7,11,12,16 small 013 7 7,11,12,16 small L 004 10 6,10 small M 042 II test article TrayID Bcut bottom Bcut - top MCM pocket M 078 10 1.14 small M 082 11 11,12,10,14,15 ready M 051 6 7,10 small M 077 assembled M 063 ready M 050 assembled M 053 M 066 M 079 M 064 7,8,12 M 081 7,10,14,15 M 080 2,7,15 11,10 ready M 076 11 10 small M 062 10 6,7,9,10,1 small M 002 11 T 002 6,10 type 7 6,10 7,11 assembled ready assembled 7,12 ready ready ready NA NCR 3 trays without Bcut and MCM pocket deep enough to hold MCM GA flow will be slowed until new trays are available without Bcut L. Latronico 5