Institutional Management Review August 30/31, 2004 Managing CEBAF Accelerator Operations Andrew Hutton Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for.
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Institutional Management Review August 30/31, 2004 Managing CEBAF Accelerator Operations Andrew Hutton Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Outline CEBAF Accelerator Characteristics Response to Hurricane Isabel Accelerator Achievements in FY04 G0 Experiment completed Hypernuclear Experiment completed HAPPEx-He and HAPPEx-II initial runs completed Operations Metrics Preparing for Upcoming Challenges Path forward – new Operations Vision Summary Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Brief Description of CEBAF Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Continuous Electron Beam Accelerator Facility 0.6 GeV linac (20 cryomodules) 1497 MHz 67 MeV injector (2 1/4 cryomodules) 1497 MHz Gain switched lasers @ 499 MHz, Df = 120 A B RF separators 499 MHz C B A Pockels cell C A Gun B C Double sided septum Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 CEBAF Capabilities CEBAF delivers independent beams to all three Halls Energy – must be multiple of linac energy 1, 2, 3, 4, or 5-pass to any Hall All Halls can simultaneously have 5-pass beam Current – fully independent Halls A & C take up to 140 μA Hall B takes up to 50 nA (and down to 100 pA!) Polarization – orientation of longitudinal polarization depends on Hall energy due to precession At least 50% of experiments want longitudinal polarization An increasing number of experiments want “parity quality” beams Small helicity-correlated change in current, position, angle, polarization Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Dynamic Operational Requirements Unlike a storage ring, the operating conditions of CEBAF are changed frequently based on User needs In FY02, FY03, FY04 there were: 6 9 3 linac energy changes 21 15 5 pass changes in Hall A 8 6 5 pass changes in Hall B 4 10 4 pass changes in Hall C 25 30 14 accelerator state changes On average, the accelerator state changes about once per operating week This does not include special set-ups for Moeller runs, energy measurements, etc. Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Response to Hurricane Isabel Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Hurricane Isabel Isabel arrived ashore as a Category 1 hurricane on September 18, 2003 Removed electrical power from site for four days – specifically from CHL so cryomodules warmed up Recovery took six weeks Aggressive preventive maintenance carried out on almost every component - improved reliability during the year Engineering, SRF Institute, Operations Accurate beam set-up provided a solid, reproducible base for operations CASA, Operations Launched us into extremely successful year operating period Details on Poster Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Improving Hurricane Preparedness Evaluated back-up power options Full back-up power is expensive, requires active management Renting seems better (RFP is out) Major investment in switchgear and long term contractual obligation Decided to implement emergency power loop Provides power to critical systems Pumps to maintain insulation on cryomodules, valve actuators Special funds from DOE awarded June 2004 Expect completion before next hurricane season (May 2005) Interim, temporary solution developed (extension cords, UPS, small generators, etc.) Ready to implement if needed Initiated aggressive tree-cutting near to offsite power line Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Tree Clearing near Power Line Insert Photo Here Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Accelerator Achievements in FY03/4 Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Experiment Successes FY03/FY04 G0 required 40 μA at 31.2 MHz – every 16th bucket filled Bunch charge 6.5 times more than original specification “Parity quality” beam imposed optics constraints Hall A hypernuclear experiment required: Energy spread < 3x10-5 Scheduled in parallel with G0 HAPPEx-II and HAPPEx-He required: Tightest “helicity correlated asymmetries” ever Position asymmetries < 2 nm Energy asymmetry < 0.6 ppm Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 G0 Parity Quality Beam Total of 744 hours (103 Coulombs) of parity quality beam Beam Parameter Achieved “Specs” (IN-OUT)/2 Charge asymmetry -0.14 ± 0.32 ppm 1 ppm x position differences 3 ± 4 nm 20 nm y position differences 4 ± 4 nm 20 nm x angle differences 1 ± 1 nrad 2 nrad y angle differences 1.5 ± 1 nrad 2 nrad Energy differences 29 ± 4 eV 75 eV All parityThomas quality specs have been Facility achieved!! Jefferson National Accelerator Andrew Hutton IM Review 2004 Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Hypernuclear Experiment Energy Spread Energy Spread x 10-5 Data from April 21-29 Spec 3x10-5 Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 HAPPEX-II Photon Detector Signal/Background > 10 Demonstrated feasibility of maintaining Compton polarimeter background count rate: <100 Hz / mA at 5mm (10-10) Electron only Photon only Preliminary New superlattice photocathode Polarization >85% CASA and EGG have worked closely with HAPPEX to meet stringent requirements on helicity-correlated position differences. After correcting early problems at source, the ability to meet helicity-correlated specifications was demonstrated. Dx (nanometers) Figure of Merit improves by ~30% (over strained-layer cathode) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 “slug” number DOE Metrics for FY03 Specific Metric per M&O Contract with the US Department of Energy Delivered Physics Research Operations Goal Actual Points Points possible actual 6019.50 hrs 6646.29 hrs Accelerator Down (new metric) < 15% 15.0% 40 39.973 Experimental Equipment Availability 78.4% 89.6% 20 Effectiveness of the Scheduling Process 100% 95.997% 30 wks 30.397 wks Overall Operational Effectiveness Total Points 100 100.0 20.0 20 19.199 20 20.0 200 199.172 Metrics for FY03 were excellent Availability for multi-Hall Physics operation not as good as our Users would like, but performance better than DOE goal Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 DOE Metrics for October – July FY04 Specific Metric per M&O Contract with the US Department of Energy Delivered Physics Research Operations Goal Actual Points Points possible actual 4853.95 hrs 6566.99 hrs 100 100.0 Accelerator Down < 15% 11.79% 40 40.0 Experimental Equipment Availability 78.5% 86.8% 20 20.0 Effectiveness of the Scheduling Process 100% 86.19% 20 17.24 26.13 wks 26.24 wks 20 20.00 Overall Operational Effectiveness Total Points Post-hurricane maintenance extremely effective Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy 200 197.24 Hall A septum Andrew Hutton IM Review 2004 Preparing for Upcoming Challenges Energy Parity Polarization Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Energy Outlook for FY04/05 Scheduled to deliver 5.75 GeV, 100 kW beams in September 04 Hurricane reduced accelerating voltage by ~40 MV/turn, 200MeV from top beam energy Predicted RF trip rate will be “high” ~15/hour Will make operation of accelerator difficult Required to reach goals of experimental program Compromise accepted by Users Expect RF trip rate to improve when new 12 GeV prototype cryomodule replaces NL11 (operational by July 05) RF trip rate at 5.75 GeV will be acceptable ~10/hour Refurbishment of existing cryomodules would provide 6 GeV operation by July 06 with acceptable trip rate (~10/hr) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Parity Violation Experiments at CEBAF Helicity-correlated asymmetry specifications 1999 2007 Experiment Physics Asymmetry Max run-average helicity correlated Position Asymmetry Max run-average helicity correlated Current Asymmetry HAPPEX-I 13 ppm 10 nm 1.0 ppm G0 2 to 50 ppm 20 nm 1.0 ppm HAPPEX-He 8 ppm 3 nm 0.6 ppm HAPPEX-II 1.3 ppm 2 nm 0.6 ppm Lead 0.5 ppm 1 nm 0.1 ppm Qweak 0.3 ppm 20 nm 0.1 ppm 4 ± 4 nm Achieved for G0 Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy -0.14 ± 0.32 ppm Andrew Hutton IM Review 2004 Superlattice Cathode Polarization 87% (recent User measurement) Typical polarization from traditional strained layer material ~75% Quantum Efficiency ~ 1% Typical QE of traditional strained layer material 0.2% Analyzing power 4% Factor 3 better than strained-layer material in the lab Smaller intensity and position asymmetries on beam Improvement not yet seen in experimental data Installed on Accelerator 5/17/04 Successfully operated for experimental program (HAPPEx) Lifetime was not good – attributed to bad vacuum NEG pumps replaced in present accelerator shutdown Will be standard for all experiments Matt Poelker and Maud Baylac (Injector) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 New Laser Clean Room for Injector Insert Photo Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Path Forward New Operations Vision Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01 Drivers for Change Our accelerator operations are second to none Biennial Workshop on Accelerator Operations initiated by JLab Our Control System is one of the world’s best managed Karen White is regularly invited to lecture on managing software But, we believe in continuous improvement (really) Four main drivers for change: Main Control Room (MCC) needed renovating Aging flooring, improve air conditioning, bad ergonomics, needed better integration of ODH alarms, fire alarms and access controls ORACLE database available, needed EPICS integration Full accelerator model will be available soon and we should plan for it Must prepare to commission and operate 12 GeV Goal – use these drivers to revamp operations processes Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 MCC Upgrade Layout modified to provide: Crew Chief oversight of operators Station for Program Deputy accessible to support staff Responsible for program oversight for two-week period Stations for Principle Investigators Direct special machine set-ups and beam studies Improved teaching environment for operators Discussion area with “mirrored” computer screen Existing tall racks replaced with desk height work stations Multiple small monitors replaced with few large screens Better visibility of access controls (personnel safety system) Integrated beam diagnostics displays Managed by Mike Spata and Tom Oren (Operations) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Old MCC Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 New MCC (three weeks later) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Operations Vision Primary focus – are beams meeting User requirements? Secondary focus – is each region performing correctly? Provides common structure for thinking about accelerator operations, database, accelerator model, HLA, new installations Hierarchy based on the accelerator layout Usual focus on kinds of element (magnets, steering, RF) - WBS Change to “functional segmentation system” derived from beambased set-up Highest level derived from User requirements Halls, energies, currents, polarizations, beam specifications Increases focus on diagnostics to ensure that beam meets specifications Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Highest Hierarchical Level Defined standard set of beam specifications for Users User may negotiate tighter specs when proposing experiment (TAC) Experiment schedule defines which experiments are running User requirements are known – import requirements from database Use these requirements to configure the accelerator Derive set-points for the machine set-up Energy, current, polarization . . . . . Integrate beam specs with instrumentation to monitor compliance Energy spread, spot size, helicity-correlated effects . . . . . Highest level display shows if beam specifications are being met, and if not, which parameters are out of tolerance Managed by Hari Areti (Experiment Coordinator) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Beam Specifications DC Beam Properties Parameter Energy Energy Spread Nominal Value Max. Deviation from nominal Measurement Accuracy Stability (~ 1 shift) Measurement Device(s) 0.6 GeV < E < 5.75 GeV < 10-4 < 10-4 < 10-4 Harps < 10-4 2.0 * 10 < 5.0 * 10-5 SLI(Hall A) SLI (Hall A) E/E<5.0 * 10 -5 -5 Monitoring Device(s) Current 10 nA< I < 120 µA < 10 % < 1% <5% Unser,BCMs Faraday Cup (Hall B) BCMs Beam Position at target (x,y) Any within 3 mm of optics axis <0.2 mm < 50 µm < 100 µm BPMs BPMs Beam Size at target (x,y) 50 µm < σx and y < 200µm < 20 % < 10 µm 25 % Harps <50 µr <100 µr BPMs BPMs <50 µr 50% BPMs BPMs Moeller Compton (Hall A) Beam direction at target Beam divergence at target < 1 mr wrt optics axis σx and y < 200µr Polarization >75% Beam Halo 1 KHz/µA @ 3mm < 100µr There are also AC Beam Properties and Helicity-correlated Beam Properties Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Example Parameter Current: Measurement Nominal Tool Value ibc1h01 < .11 uA .21 uA .31 ppm X: 1 um X: 92 um X: 172 ppb Y: 22 um Y: 102 um Y: 182 ppb Experiment beam request 2x01 Stability Helicity Correlated Value X: 32 um X: 112 um X: 192 ppb 2C20 Y: 42 um Y: 122 um Y: 202 ppb 3C02 X: 52 um X: 132 um X: 212 ppb Y: 62 um Y: 142 um Y: 222 ppb 3C04 X: 98 um X: 96 um X: 94 ppb Y: 97 um Y: 95 um Y: 93 ppb 273 ppm Position: Experimental requirements Energy: harps 1-4 253 Gev 263 MeV Energy Spread: sli1c12 284 MeV 294 MeV Bleedthrough: smrposa < 305 % Polarization: No Data Entered --- Spot Size: ipm1h04x ipm1h04y 326 mm 336 mm Background: background tool 25 % 346 mm 356 mm 366 ppm 376 ppm 418 mr 428 mr 438 ppm 448 ppm Angular ipmFacility 1h04z Thomas Jefferson NationalDivergence Accelerator Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy at Target: 398 mr 408 mr Andrew Hutton IM Review 2004 Diagnostics Each beam specification is mapped to at least one diagnostic Diagnostics are of three main types Run-time monitors that function at all times BPMs, Synchrotron light monitors, OTR, beam loss monitors, experiment detectors, Compton back-scattering Invasive monitors that cannot take full power Screens, Harps Infrequent monitors that require special set-up Moeller and Mott measurements, current and energy calibrations Long term goal is to monitor all beam specifications to required accuracy non-invasively over complete range of operating conditions Diagnostics must be integrated with software packages and tightly coupled to User-specific beam specifications Managed by Arne Freyberger (CASA) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Database Master copy of all information will be held in a database “Authoritative source” All other instances will reference database to obtain current value Vital for maintaining control over machine changes Information will be assigned to one of two databases, depending on the frequency of change We already have a dynamic, “run-time” database – EPICS Adding master database for static and slowly changing data - ORACLE Databases will eventually manage all accelerator data Database will be the information source for everyone Engineering support groups, operations, controls Managed by Theo Larrieu (Controls) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Impact on Control System Robustness requires nested checks at all levels of software Example of making tools robust: BPM passes self-check Feedback system uses model to determine best corrector, BPM configuration based on Optics System measures BPM response to corrector kicks Compare corrector-BPM response to model Downstream elements monitored to ensure feedback system is performing desired function Providing all necessary hooks requires global re-examination of Control System at every level Device drivers, low-level applications (Matt Bickley) High level applications, communication protocols (Brian Bevins) Managed by Karen White (Controls) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Optics Model-Database Relationship Model obtains input from ORACLE Component layout derived from Survey group Component specifications from Engineering Support Groups Impacts all Support Groups Vehicle for configuration control Global settings Configured from User Requirements Off-line optics calculation by CASA Result goes into Oracle database Set points calculated for dipoles, quadrupoles, RF Model server output is available to all high level applications Eventually, all high level applications will be model driven Managed by Yves Roblin (Controls) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Optics Model Improvements Model requires accurate knowledge of magnets over wide energy range We have ~2000 magnets, not all properly characterized Uncertainty due to dipole gradients from remanant fields Additional uncertainty from orbit-related focusing errors due to badly characterized “gold orbit” Diagnostics added in spreaders and recombiners Beam-based measurements being used to measure errors Requires special optics (weak focusing) Data taken over last year, dedicated period at end of last run Evaluated during the summer accelerator down Will be used for setting up the machine in September Managed by Mike Tiefenback (CASA) and Tommy Hiatt (Engineering) Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Implementation Status MCC refurbishment complete (MCC visit during Tour) Planning, implementation and result are fantastic success Requirements Document for Control System being written “Executive Summary” complete Ensures coherency of Vision across Division Some aspects already implemented Model under active development Guiding principles of the Vision will be integrated into new and upgraded software for years to come Expect positive impact on operations within six months Changes the way we do business for years to come Prepares operations for commissioning and operating 12 GeV Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004 Summary FY03 operations were excellent, FY04 were outstanding G0, an incredibly difficult experiment, got more data than requested, beam exceeded all specifications Hypernuclear experiment received beam with outstanding energy spread – run average ~2.2 X 10-5 Even more impressive as experiments ran in parallel HAPPEx tight parity quality specs achieved Availability for Physics much improved since hurricane due to additional maintenance that was performed New Vision will improve Operations in coming months Motivates and energizes multiple Groups Prepares for commissioning and operating 12 GeV Upgrade Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy Andrew Hutton IM Review 2004