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‘Characterisation of Granular Materials Rut Resistance’ Austroads project TT1819 Pavement Technology Program Andrew Papacostas (VicRoads) Austroads Project Manager Austroads workshop – Wellington– 4th December 2014 Project objective – The purpose of the project is to maximise the use of available materials in road base construction, and reduce road agency costs, by developing effective methods for evaluating the performance of unbound granular materials. – Propose improved laboratory testing for rut resistance characterisation – Identify key material performance parameters to further develop material specifications 2 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Project background Project TT1163 ‘Better basis for bases’ (Optimum Use of Granular Bases) 3 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Project background Report AP-R360-10 (Austroads 2010) Development of a wheel-tracker for laboratory characterisation 4 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Project background Project TT1611 ‘Improved rut resistance characterisation’ (Austroads 2012) 5 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Project background Development of the wheel tracking testing procedures specimen preparation and sealing 6 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions TT1819 - Two Main Research Components Laboratory Characterisation Accelerated Pavement – Wheel-tracking (WT) – Repeated Load Triaxial Tests (RLT) Austroads 2014 – Report AP-T267-14 7 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Accelerated Pavement Testing Component • Test site: Dandenong South – VIC • Indoor facility • Experiments focused on granular base deformation 8 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Pavements structure Sprayed seal Unbound granular base Unbound granular base Cement treated crushed rock Re-used granular materials Stiff & not deforming support 300 mm 150 mm 150 mm Stabilised clay including drainage layer Natural clay subgrade 9 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Base Characteristics Granite standard Sample No. 2514 PI (wet prep.) 9-5 OMC* (%) 6.6 MDD* (t/m3) 2.22 Hornfels standard 2515 6–2 5.6 2.30 Granite increased plasticity 2516 12 - 6 5.5 2.29 Hornfels increased plasticity 2517 9-8 6.6 2.30 Material * modified proctor compaction (AS 1289.5.2.1) 10 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Pavements layout • 4 lanes x 3 (12 m long test sites) Lane no. 1 2 3 4 11 www.arrb.com.au Material (20mm well-graded crushed rock) granite, low-plasticity hornfels, low-plasticity granite, increased plasticity hornfels increased plasticity Trusted advisor to road authorities for technical input and solutions ALF trafficking program • Forecast 1.5 years of pavement trafficking, this equates to about 2½ million loading cycles – 8,000 cycles per day – 5 days per week – 40 weeks operational per year • 12 pavements – 4 materials – 3 replicates or different conditions • Allows about 200,000 trafficking cycles per pavement 12 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions ALF loading conditions Objective: compare WT lab performance vs ALF performance – WT tests (average contact stress ≈ 600 kPa) – ALF: dual-tyre loads (11 R22.5) Applied loading conditions: • dual wheel (11R22.5 truck tyre) under 40kN • Load wandering ± 0.5 m according to a pseudo normal distribution 13 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Wheel-tracking test for UGM • Data processing 5 profiles along the wheel-path (-150, -75, 0, +75, +150 mm) Number cycles 14 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions WT data: mean deformation & rut depth 15 Mean profile deformation Maximum rut depth (Calculated across the tyre nominal width) (Mathematical data processing) www.arrb.com.au Trusted advisor to road authorities for technical input and solutions • Crushed hornfels (example) Maximum rut depth Test terminated before 40,000 cycles Mean deformation 16 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Moisture sensitivity: TT1163 materials Rhyolite Hornfels Limestone Tuff 17 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions WT .vs. ALF performance comparison • ALF performance data (load = 60 kN on dual-wheel) 18 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions WT .vs. ALF performance comparison • ALF .vs. WT moisture conditions Rhyolite Hornfels Limestone Tuff 19 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Trafficking results Lane 1 Lane 2 Lane 3 Lane 4 20 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Effect of moisture on pavement deformation 21 www.arrb.com.au MC4.7% + 0.5% ~ 70% OMC MC 4.2% ~ 60% OMC MC3.5% – 0.7% ~ 50% OMC Trusted advisor to road authorities for technical input and solutions Laboratory Characterisation Component Laboratory Characterisation – Main focus: Wheel-tracking – Repeated Load Triaxial Tests 22 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions WT testing program • Testing conditions – 4 ALF materials – For each material • DD = ALF pavmt DD • MC = three levels (ALF MC) • Similar program is planned under triaxial conditions – RLT (AGPT033) – Shear strength testing 23 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Moisture sensitivity data • Preliminary results 24 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions RLT preparation conditions • Data collected – Australian & NZ context – International practice – Summary – Definition of the preparation conditions • Compaction (modified proctor hammer) • Compaction moisture content – MC < OMC vs OMC + dry-back • Loading conditions – AGPT033 – Drained (undrained) 25 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions Overall objective (principle) Laboratory Characterisation Accelerated Pavement Wheel-tracking (WT) 26 www.arrb.com.au Trusted advisor to road authorities for technical input and solutions