Transcript Document

2009 IPC Energy Benchmarking
Survey Initial Results
Survey of 2008 operations
IPC Energy Benchmarking
Survey Respondents
2008
• 31 Facilities
–
–
–
–
–
–
5 Component
10 EMS/OEM
5 EMS/Component
1 EMS/PCB
8 PCB
2 Other
• 9 Companies
2009
• 15 Facilities
–
–
–
–
–
–
1 Component
6 EMS/OEM
0 EMS/Comp
0 EMS/PCB
8 PCB
0 Other
• ? Companies
IPC Energy Benchmarking
Survey Respondents
2008
• 31 Facilities
–
–
–
–
–
–
29,254 Employees
$3.8B Sales
6.9M Bldg Ft2
26.47M LSFS
62.7M PCBAs
2.5B Components
• 1.6Q BTUs
– $40.3M Cost
2009
• 15 Facilities
–
–
–
–
–
–
7,165 Employees
$1.08B Sales
2.2M Bldg Ft2
52.2M LSFS
1.29M PCBAs
11K Instruments
• 2.8Q BTUs
– $10.3M Cost
IPC Energy Benchmarking
Survey Respondents
2007
2008
Monitor Usage
10 of 31
12 of 15
Monitor E Cost
10 of 31
13 of 15
14001 Certified?
5 of 31
13 of 15
Implemented E
Reduction Projs?
Implementing E
Reductions?
5 of 31
6 of 15
6 of 31
6 of 15
IPC Energy Benchmarking
Survey Respondents
Variable Speed Motors
Compressor Unloaders
Equip. Time Controls
Waste heat exchangers?
WW Heat Exchangers?
High Efficiency Lights?
2007
2008
4 of 31
4 of 31
5 of 31
1 of 31
0 of 31
9 of 31
7 of 15
7 of 15
10 of 15
2 of 15
1 of 15
9 of 15
IPC Energy Benchmarking
Survey Respondents
2007
2008
Energy Survey?
4 of 31
? of 15
By Electric Utility
3 of 31
4 of 15
By Gas Utility
3 of 31
3 of 15
By E Consultant
4 of 31
6 of 15
By Gov’t Assist Off.
2 of 31
2 of 15
Energy Use per Bldg Area
2007 v 2008
0.8
0.7
MM BTUs/FT2
0.6
0.5
0.4
0.3
0.2
0.1
0
Comp
EMS
PCB
Survey
2007
0.22
0.17
0.56
0.24
2008
0.11
0.21
0.75
0.46
Energy Use per Employee
2007 v 2008
250
MM BTUs/EE
200
150
100
50
0
Comp
EMS
PCB
Survey
2007
23.74
28.85
180.3
56.3
2008
48.7
73.95
194
142.5
Energy Cost v Sales
2007 v 2008
3.5
3
% of Sales
2.5
2
1.5
1
0.5
0
Comp
EMS
PCB
Survey
2007
3.19
0.46
2.42
1.06
2008
0.34
1.38
1.07
0.96
EMS/OEM Manufacturers
Comparison of Energy Usage
Per Employee and per PCB
Populated
EMS Energy Use per Employee
2008 v 2007
100
90
MM BTU per EE
80
70
60
50
40
30
20
10
0
MMBTU/EE
B
C
E
F
G
J
2008
2007
91
0
68
69
17
31
74
29
Energy per EMS Board Populated
2008 v 2007
400
350
KBTU per PCB
300
250
200
150
100
50
0
KBTU/EE
B
C
E
F
G
J
2008
2007
10356
0
98
120
5
220
345
7
PCB Manufacturers
Comparison of Energy Usage
Per Employee and LSFS
Processed
Energy Use per PCB Employee
2008 v 2007
350
300
MMBTU per EE
250
200
150
100
50
0
MMBTU/EE
A
D
H
K
L
M
N
O
2008
2007
0
157
279
306
112
127
191
177
195
180
Energy Use per PCB LSFS
2008 v 2007
100
90
KBTUs per LSFS
80
70
60
50
40
30
20
10
0
KBTU/EE
A
D
H
K
L
M
N
O
2008
2007
0
13
19.4
14.6
152
10.3
11.6
30.2
49.2
20.9