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4.2.4 Concrete Admixture 4.2.4.1 Chemical Admixture Introduction Water-Reducing Admixture Hardening Accelerator Air Entraining Admixture Set Retarding Admixture Flash Setting Admixture Expanding Admixture Frost-resistance Admixture 4.2.4.2 Mineral Admixture Water-Reducing Admixture Definition Classification Water-reducing admixture in common use Lignin sulfonate water-reducing admixture Naphthalene sulfonate water-reducing admixture Resinous water-reducing admixtures Mechanism Technical and economic effects Water-Reducing Admixture Water-reducing admixture permits less amount of water at the same of workability or the increase of the mobility at the same amount of water. Water-reducing admixtures increase workability and quality by use of water more efficiently in a concrete mixture. By reducing the water, these admixtures densify the concrete and decrease capillary voids and permeability. Water-Reducing Admixture Classification by effect It can be classified into two types by effect: Ordinary water-reducing admixture Super plasticizer The water-reducing rate of Ordinary water-reducing admixture is less than 10%. The water-reducing rate of Super plasticizer ,also called super plasticizer or fluid concrete is more than 10%. Water-Reducing Admixture Classification by the effect on setting time Three types Standard type Set retarder type Coagulant type Water-Reducing Admixture Classification by the effect on air content Two types by the effect on air content Air entraining type Non air entraining type Mechanism Water-reducing admixture (surfactant) is composed of hydrophilic group-polar group hydrophobic group -nonpolar group When mixed with water hydrophobic group attaches to cement particle hydrophilic group attaches to water Mechanism hydrophobic group hydrophilic group Fig4.2.4 Sketch map of the structure of Water-reducing admixture Mechanism Mechanism of water-reducing admixture is reflected in the apparent active reaction. Cement paste flocculation structure is wrapped to reduce the mobility of the admixture. But water-reducing admixtures make flocculation structure dissolve so as to improve the mobility and strength. Mechanism The flocculation structure dissolves in the following three ways: – Disassemble cement flocculation by electron repelling from the surface of cement particle – Improve the fluidity of paste by forming a solvate membrane on the particle surface – Extend the hydrating area by improving the dispersity of the cement particles Mobility is improved. Technical and economic effects Technical and economic effects of water-reducing admixture are listed in Tab4.2.10 Tab4.2.10 Technical and economic effects of water-reducing admixture Group effects Cement content (Kg/m3) W/C Slump (mm) fcu,k (Mpa) 1.Base concrete( not of water-reducing admixture) 300 0.62 50 37 2. Improving mobility 300 0.62 100 38 3. Improving strength 300 0.56 50 46 4. Saving cement 270 0.62 50 37.5 Water-reducing admixture in common use Lignin sulfonate water-reducing admixture Naphthalene sulfonate water-reducing admixture Resinous water-reducing admixture Lignin sulfonate water-reducing admixture Definition • Lignin sulfonate(M) is the most common in use. • It is made by wood pulp through sulfonation and dryness. Lignin sulfonate water-reducing admixture Performance The amount and its effects If 0.2-0.3% lignin sulfonate is added The water-reducing rate will be 10% Or increasing the slump by 10cm The strength increased by 10-20% Lignin sulfonate water-reducing admixture Performance Set retarder activity – Delay the setting time 1-3hours, and add 0.25% Minto lignin sulfonate water-reducing admixture. – Thus, it must be used with the mixture of hardening accelerator in winter. Lignin sulfonate water-reducing admixture Performance Air entraining activity To increase the air content from 2% to 3.6% So that the strength is reduced, while the durability is improved. Lignin sulfonate water-reducing admixture Application According to the performances, it applies to large moulding sliding formwork mass concrete concrete pumping summer construction Naphthalene sulfonate water-reducing admixture Brief Introduction At present, there are varieties of naphthalene sulfonate waterreducing admixtures in China. The types in common use include NF,NNO,FDN,UNF,MF,AF, and so on. Performance Adding 0.2-1.0% It has advantages over lignin sulfonate water-reducing admixture for its violent dispersion water-reducing rate >15% reinforcing rate >20% saving cement 10-20% Minor set retarder activity doesn’t affect the strength Most of them are non air entraining. Naphthalene sulfonate water-reducing admixture Application Naphthalene sulfonate water-reducing admixture can be used in High strength concrete High performance concrete Liquid concrete Concrete pumping Winter construction concrete Resinous water-reducing admixtures Introduction Resinous water-reducing admixtures are one of superplasticizer. In China, as the main type of resinous water-reducing admixtures, SM has the perfect water-reducing effect. Resinous water-reducing admixtures Advantages • It is better than naphthalene sulfonate in dispersion, water reducing, and reinforcing. • The 7d strength is the same with 28d strength of ordinary ones. • The 28d strength can increase by 30-60%. Disadvantages The cost is high