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PeopleSoft Enterprise Inventory Management

8.9 and 9.0 Enhancements Oracle Confidential 1

8.9 Inventory Enhancements

Fulfillment Enhancements

Pegging

Vendor Managed Inventory

Asset Lifecycle Management Interface

Other Miscellaneous Enhancements Oracle Confidential 2

Inventory Management 8.9

Fulfillment

• Why are we doing this?

Pain Points/Key Issues

Rigid “Step by Step” Processing

Batch vs. On-Line

Multiple Steps for Single Function

Shortage Backorder Handling

Rigid Backorder / Cancel Handling in Reservations

Multiple Demand Lines Due to Repeated Backordering

Technical Issues

Multiple Demand Tables

COBOL Oracle Confidential 3

Inventory Management 8.9

Fulfillment

Architecture

• MSR • Shortages & Backorders • Reservations • Picking & Shipping 

Fulfillment Architecture:

– – –

Data Model/Table Changes State Processing Technology Changes

Cobol

AE Oracle Confidential 4

Inventory 8.9 Fulfillment

8.8

Fulfillment Tables and States

Order Entry Reserve/ Promise Material Allocate/ Pick/ Out to WMS Picking Feedback Confirm Shipping Deplete Demand_INF_INV Demand_INV Ship_INF_INV 1 Unfulfilled

Order Entry sets state to unfulfilled

States 2 Releasable

Reservations sets state to releasable. Order Entry sets for non soft reserved

3 Released

Pick Plan, Ship order release (WMS), Pick extract file, and allocation process set Released State

4 Picked/ Confirmed

Online & Batch pick w/ confirm & ship notifications w/ confirm

5 Shipped 6 Depleted

Ship Issues & Background shipping request Deplete request or added to ship request

Oracle Confidential

Inventory 8.9 Fulfillment

8.9

Fulfillment Table and States

Order Entry Reserve/ Promise Material Allocate/ Pick/ Out to WMS Picking Feedback Confirm Shipping Deplete IN_Demand 1 Unfulfilled

Order Entry sets state to unfulfilled

States 2 Releasable

Reservations sets state to releasable. Order Entry sets for non soft reserved

3 Released

Pick Plan, Ship order release (WMS), Pick extract file, and allocation process set Released State

4 Picked/ Confirmed

Online & Batch pick w/ confirm & ship notifications w/ confirm

5 Shipped 6 Depleted

Ship Issues & Background shipping request Deplete request or added to ship request

Oracle Confidential

Inventory Management 8.9

Fulfillment

Architecture

• MSR • Shortages & Backorders • Reservations • Picking & Shipping 

Direct processing

No need to run prerequisite processes

Reserve

 

Release Orders (Run Pick Plan) Pick & Ship

Auto processing

“Unit of work” passed to next step only if it passes rules of previous step

 

Auto Reserve Auto Release

  

Auto Pick/Confirm Auto Ship Auto Deplete Oracle Confidential 7

Inventory Management 8.9

Fulfillment

• Architecture •

MSR

• Shortages & Backorders • Reservations • Picking & Shipping 

Material Stock Request

– – – –

Reaction to data model changes Created to any “state”

Ex. Create MSR and a pick ticket will print

Ex. Create MSR and get feedback whether it was reserved or not online Reservations not required for non soft reserved orders Use of new reservations rules from MSR

Default ordering UOM can be used Oracle Confidential 8

Inventory Management 8.9

Fulfillment

• Architecture • MSR •

Shortages & Backorders

• Reservations • Picking & Shipping 

Shortages & Backorders

User established backorder rules

– – – – – –

Notification of shortages and backorders Manual backorder capability Separate Order Release and Shipping backorder rules Ability to push shortages downstream Shortage workbench Visibility of shortages and backorders on pick plan and shipping docs Oracle Confidential 9

Inventory Management 8.9

Fulfillment

• Architecture • MSR •

Shortages & Backorders

Reservations

• Picking & Shipping 

Backorder Rules

– –

Create backorder Backorder criteria on Cancel

Only Cancel backorder if shortage < X % or static value

– – –

Manual backorder decision

Hold line and notify user or role Allow shortage

Do not create a backorder at Release time allow shortage to flow downstream Notification ability – ability to notify user or role of any of the actions Oracle Confidential 10

Inventory Management 8.9

Fulfillment

• Architecture • MSR •

Shortages & Backorders

• Reservations • Picking & Shipping 

Shortage Workbench

Shortage workbench – ‘one stop shop’ for viewing and acting on shortages

Allow Item or Order level view of shortages with ability to switch between views

Actions include Create backorder, cancel backorder, ‘Steal’ from another line (Unreserve / Reserve) , Fair Share Reservations, De-Allocate, Item availability inquiry, Peg to incoming supply Oracle Confidential 11

Shortage Workbench Oracle Confidential Fair Share Allocation 12

Inventory Management 8.9

Fulfillment

• Architecture • MSR • Shortages & Backorders •

Reservations

• Picking & Shipping 

Reservations

Line & Order Level Reservation Rules

On-line Reservation

A new program to perform on-line reservations from order entry points

Non-soft items

Option to Skip “Unfulfilled” State going directly to “Releasable”

Release Kit Multiples

Release downstream only multiples of Kits Oracle Confidential 13

Reservation Rules – Line Level

Fulfillment

• Architecture • MSR • Shortages & Backorders • Reservations • Picking & Shipping    

Percentage and static values

“criteria met” if > 90 % of line is reserved Date based criteria

“criteria met” if today’s date > Ship date – 2 days

Choice of dates : Ship date , Early ship date , Late ship date + or – a number of days Multiple Rules

– –

And/or relationships “criteria met” if percentage > 90% and today’s date > Early ship date OR release if today’s date > Ship date + 2 days Multiple actions

Notification , Set ‘reserve criteria met’ , ‘Do not make reservation’ (will not tie up inventory) Oracle Confidential 14

Reservation Rules – Order Level

Fulfillment

• Architecture • MSR • Shortages & Backorders •

Reservations

• Picking & Shipping     

Percentage Fill

Ex. “Set to releasable” when Percentage fill is greater than 90% based on lines or units.

Weight

Ex. if order weight is 90% or greater of requested weight or a static value.

Volume

Ex. if order volume is 90% or greater of requested volume or a static value.

Multiple Rules

– –

And/or relationships “Set to releasable” if order volume > 90% of requested volume OR order weight is >90% of unit weight AND percentage fill is greater than 75%.

Multiple Actions

Notify and/or “Set to releasable” when criteria is met Oracle Confidential 15

Inventory Management 8.9

Fulfillment

• Architecture • MSR • Reservations • Shortages & Backorders •

Picking & Shipping

Picking and Shipping

New Order Release Process: Separated allocations processing from Pick Plan Print

– – – – – –

Option to assign Pick Plan ID at breaks in sort keys (Example, each new order gets a new Pick Plan ID) Show shortages and backorders on pick plan Override picking rules at order release time Rewrite Picking Feedback and Confirmations COBOL Ship & Deplete from Picking Feedback Page Many enhancements to Background Shipping Process Oracle Confidential 16

Inventory Management 8.9

Pegging What is Pegging… …The linking of demand and supply with a specific date and quantity Oracle Confidential 17

Inventory Management 8.9

Pegging

Demand Side

– – – –

Sales Order- Alternate Sources of Supply MSR, Inter-Unit Transfer Requests Putaway - Automatic reservation and optional hard allocation at putaway time Fulfillment - Picking looks at pegging location

Supply Side

– – –

Peg from Requisition, PO, and PID Pegging info on expected receipts report Visibility on receiving and MFG functions

Pegging Workbench

Manual pegging of demand and supply

Pegging Inquiry

Can be called from Demand/Supply functions

Reports

Exception report dates,QOH,etc… Oracle Confidential 18

Inventory Management 8.9

VMI

Definitions

• Foundation • Processing 

Definitions

Supplier Managed: Consigned

Material in your warehouse, owned by your supplier (8.0)

Vendor Managed: Consigned

Material at your customer, owned by you, managed by you

Vendor Managed: Non-Consigned

Material at your customer, owned by the customer, managed by you Oracle Confidential 19

Inventory Management 8.9

VMI

• Definitions •

Foundation

• Processing 

Foundation

– – – – –

New VMI BU Storage Locations

Associated to a ship-to customer

Replenishment attributes, owned/non-owned ship-to – defaults from Ship-to attributes:

Replenishment settings, flags, etc… Sold-to attributes:

Replenishment grouping options, flags, etc… Replenishment at item/ship to level

New VMI Replenishment setup page, item set up attributes, etc…

Inventory Management 8.9

VMI

• Definitions • Foundation •

Processing

Processing

– – – –

Receive item balances

POS, EDI 852, receipts, adjustments, customer information Create Billing-Only order Calculate VMI replenishment parameters Create VMI replenishment request

Send Order Acknowledgement (855) when order is created & reserved Oracle Confidential 23

Inventory Management 8.9

Misc. Changes

• GTIN • ATP • Cobol  AE • FAN Navigation • Replenishment 

GTIN

RFID, Partner Integration

ATP Changes

Will look at planned Orders as supply source

Cobol written to AE:

– – –

Replenishment parameter calculation Historical lead time calculation Calculate PAR average usage

Replenishment Enhancements

Reorder qty option at item level

Include open demand within time fence Oracle Confidential 25

9.0 Inventory Enhancements

Kitting Enhancements

Inventory Fulfillment Changes

Asset Lifecycle Management (ALM) Interface Enhancements Oracle Confidential 26

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.

Oracle Confidential 27

Inventory 9.0 - Kitting Enhancements

Ability to order a kit on a MSR

Provide optional tools to perform kit re-explosion prior to or at Reservations

Changes to Shortage, Pegging, and Fulfillment Workbenches to support kit parent visibility

Provide parent/child visibility at picking feedback via a "Kit Display Page"

Modify Existing fulfillment inquiries to support kit parent visibility Oracle Confidential 28

Inventory 9.0 - Fulfillment Changes

Allow the printing of shipping documents from any point in the Fulfillment process

Assignment of ship id from different points in the fulfillment process

Auto-create Bill of Lading

New Batch Reservations report Oracle Confidential 29

Oracle Confidential 30